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Die Casting

Controlled Metal Forming for Structural Components

Die Casting as a Production Process

Die casting is a high-pressure metal forming process designed for producing structural metal parts with consistent geometry and surface quality.

By injecting molten metal into a hardened steel die under controlled conditions, die casting enables efficient production of components that require strength, dimensional stability, and repeatability.

Our die casting capability is focused on parts intended for real production environments, not experimental or cosmetic-only applications.

Tooling Designed for High-Pressure Stability

Die casting quality begins with the mold.

Because of high injection pressures and thermal loads, die casting molds must be designed and manufactured to withstand:

  • Repeated thermal cycling
  • High mechanical stress
  • Controlled metal flow and solidification

We design die casting molds with attention to cavity balance, cooling layout, venting, and service life, ensuring stable performance across production cycles.

Material Selection and Process Control

Different alloys behave very differently during die casting.

We work primarily with commonly used die casting alloys such as:

  • Aluminum alloys
  • Zinc alloys
  • Magnesium alloys

Material selection, machine type (hot- or cold-chamber), and process parameters are defined together to achieve consistent filling, solidification, and part integrity.

Dimensional Consistency and Surface Quality

Die casting offers advantages in dimensional consistency and surface finish when process variables are properly controlled.

During production, we focus on:

  • Stable injection and holding pressure
  • Controlled cooling and solidification
  • Consistent demolding behavior

These factors directly affect part accuracy, surface condition, and downstream machining requirements.

Integrated Post-Processing Support

Most die cast components require secondary operations before final use.

We provide coordinated post-processing support, including:

  • CNC machining
  • Drilling and tapping
  • Surface finishing and coating

By integrating post-processing into the production flow, we reduce handling risk and improve overall efficiency from casting to finished part.

From Tooling to Production

Die casting trials are used to validate:

  • Mold performance under pressure
  • Part geometry and repeatability
  • Surface condition and defect risk

Issues identified during trials are addressed before full-scale production, reducing quality variation and production downtime.

What You Can Expect From Our Die Casting Capability

  • Structural metal parts with consistent quality
  • Tooling designed for durability and repeatability
  • Controlled casting processes
  • Smooth transition from casting to finished components

Die casting delivers value only when tooling, process, and post-processing are aligned.
That is how we approach it.

Good die casting is defined by control, not force.

That principle guides our work.

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